SureTrack Real Fix: Lean Sable

Real Fixes from ShopKey’s SureTrack® expert information resource are documented issues from actual shop repair orders and community discussions. Read on to see how SureTrack can help you correct issues that are not easily diagnosed using OEM information alone. SureTrack is currently available free with the purchase of a current Snap-on® diagnostic software version or in our ShopKey Pro product.

Here’s another case where an older vehicle needs good old-fashioned diagnosis to find the cause of a problem. Follow this Real Fix to see how a lean condition on this Mercury Sable was diagnosed and repaired.

1995 Mercury Sable LS 3.8L

Code 172, Replaced Fuel Pump

The customer states the check engine light is on.

Connected a scan tool and found code 172 – System Indicates Lean (Bank 1). Off idle, backprobed the oxygen sensor (B1-S1) and oxygen sensor (B2-S1) signal wires and monitored the sensor signals on a lab scope. Observed the oxygen sensor (B1-S1) and oxygen sensor (B2-S1) signal parameters were below specifications. Performed a propane enrichment test at idle, monitored the oxygen sensor (B1-S1) and oxygen sensor (B2-S1) signal parameters on the lab scope and found the sensor signal parameters responded to the rich fuel mixture condition and idle quality improved significantly. Connected a smoke machine to the air intake system, induced smoke into the system to check for leaks and found no leaks. Connected a fuel pressure gauge to the fuel filter inlet, tested fuel pressure with the engine at idle and found the measured fuel pressure was below the specified range of 35 to 45 PSI. Visually inspected the fuel tank module wiring harness and found no obvious signs of damage. Used a multi-meter to check for the presence of voltage and ground at the fuel pump and found both were present. Disconnected the high pressure fuel line and placed the end of the line in a suitable container for further testing. Used a set of fused jumper wires to command the fuel pump on for 30 seconds and monitored the volume of fuel exiting the high pressure fuel line. The measured volume of fuel in the suitable container was below the specified 1.1 pints after the specified test interval. These test results verified the fuel pump was faulty.

Replaced the fuel pump, cleared codes, performed a road test and verified the vehicle operated properly.

SureTrack® adds to the power of ShopKey Pro with an exclusive combination of expert knowledge and detailed parts replacement records, all wrapped in an interactive community. Designed to help automotive shops increase accuracy and efficiency from diagnosis to completed repair, the industry’s most comprehensive repair information resource is just a few clicks away.

Want more? Here’s how you can see more Real Fixes in SureTrack:

About the Author

Nick Taylor

Nick Taylor is the SureTrack Community Administrator and a Senior Applications Specialist at Mitchell 1 with over 25 years of experience with electronic repair data systems. Nick previously worked in the automotive dismantling and engine rebuilding industries.